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How to Change Battery in Welding Helmet

For any welding task, having a welding helmet is an essential necessity for a welder. The helmets work as a protection shield for the user as they have goggles and a front glass shield that protects the face and the upper area of the welder from any damage.

A welder should always wear a welding helmet whenever on duty to make sure that his or her eyes and face stay safe from the heat and the spark that is emitted from the welding area. If welder doesn’t wear a welding helmet while working, there are chances that he might lose his eye, or he burns his face from the sparks or the flames.

Welding helmets are supposed to be kept in a very good condition. They are not affordable and are quite expensive, so they must be maintained regularly. Regular maintenance is necessary to make your investment a worthy one and keep on using the helmet for a long time.

Factors about How to Change Battery in Welding Helmet?

There are many things welders can do to keep the helmets work well; one of them is the replacement of battery on a regular basis. Most of the welding helmets now work with the help of batteries. If you have a welding helmet, then this article would surely end up being helpful to you. we have steps mentioned about how to change the batteries of any of the welding helmets available in the market.

What is the right time to change the batteries?

Before starting to replace the battery of your welding helmet, you always need to make sure that the helmet you are using works on the battery or not. The helmets that have pre-installed pieces of equipment that are known to the changing light effects work with the help of batteries. If you have a standard helmet that only has a shield, then your helmet does not need a battery.

Welding helmets that work with the battery need to be checked regularly. The welder must determine the right time of its battery changing and should change it at the right time to work without any interruption. One of the significant signs that your helmet’s battery needs to be changed is that the helmet won’t work well with the changing light effects.

The shield of the helmet won’t darken when you work in brighter areas. If you notice this change in your welding helmet, then more changes are there that the battery of your welding helmet is draining, and you must change it immediately.

Be cautious, as not all protective helmets fueled by a battery incorporate a strategy where you can change it. At times, you are required to buy another head protector basically because the present one has come up short on juice. While a few people present instructional exercises on how on a tear, the helmet opens, be careful about such DIY ventures. Doing so can influence the viability of the helmet and leave you helpless.

Steps to change welding helmets’ batteries

Find the battery location

The right step you need to perform is to start finding the lactation of the array of your welding helmet. Most of the time the battery is located at the top of the helmet, you would find it immediately near the solar panel. If you can’t see it there, then your welding helmet might have a built-in battery location, and you won’t be able to change the battery of your helmet. You can replace the batteries of such helmets by cutting the helmets, but it is not safe because this might end up in a blunder, and you could also destroy your welding helmet.

Remove and replace

After finding the battery location, now you can easily change your helmet’s battery. In most conditions, the battery pack is easy to unclip, and it is easy to remove the old batteries and add the new ones. While other times it is complicated to unclip the lid of the battery pack, and you might have to cut the battery pack to charge the battery.

 For this, you need to know clearly where the battery pack is and then cut it safely near the solar panel and replace the batteries. Once you’ve done with inserting the new batteries, now put the lid back on the battery pack, or if you cut the battery pack, use glue to close the opening.

 Test the helmet

The final step is to test the batteries that either they work correctly or not. You can do this by step out in the sunlight with the helmet and notice that either it darken automatically or not. If it darkens, then the batteries are working well, and you can continue your work. If not, then you need to repeat the process and try inserting another battery and again test it similarly.

 

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